Gettting Raw Material from Farm
- Fresh Raw Materials comes straight away from Farms
- Quality Check Perform
- Visual Inspection
- TSS Measurement
- Foreign Contamination Checking
Washing and Sanitation
- Raw Materials washing through latest ozone cleaning method
- Quality Check
- PPM Check
Slicing and Feeding on belt
- Quality Check
- Slice thickness checking through Vernier calliper
5 Stage Drying through Multi Stage Hot Air Drying
- Quality Check
- Moisture Measurement
Second stage hot drying
- Quality Check
- Moisture Measurement
Dehydrated onion slices are moved through food-grade conveyors a controlled conditioned room & get cooling in a cold dryer.
- Quality Check
- Maintain Temperature & Humidity of environment
Crispy onion slices passes through huller machine. Here kapcha , kibbled are separated & further skins are removed through efficient air aspirator
- Quality Check
- Vegetable impurities ratio checking
Kibbled sorting based on high-definition image sensing technology to remove onion roots & other impurities.
- Quality Check
- Foreign matter check
Pass Through High Effective Rare earth magnets and metal detector to remove metallic impurities.
- Quality Check
- Verification through metal pieces (CCP)
Sorted Onion Kibbled pass Through Manual sorting belt to remove remaining foreign bodies
- Quality Check
- Check Foreign bodies contamination
Finished final product i.e. dehydrated onion kibble is packed in moisture free food grade 2 layer polybags of high standard quality
- Quality Check
- Packing material inspection
The polybags are packed in paper bags or in corrugated boxes as per the requirement of customers
- Quality Check
- Packaging Material inspection, Sealing Check
- We possess a state of the art In-house testing lab with GMP model equipment’s to examine Physical, Chemical & Microbiological testing Parameters.
- Offline & Online metal detection to ensure the non-existence of Fe, Non-Fe & SS particles in all the batches prior to shipment.
- We have Technically Qualified personnel working in our Quality & Production Department.
- For the better food quality & safety purpose we possess in-house sterilization process based on the requirement.
- We run our products through RGB Color Sorter to eliminate vegetative impurities such as roots, discolored particles, black or charring particles, and foreign items such as threads, pieces of plastic, and stones.
- According to COVID-19 policy, sanitation program for all the workers & staff by sanitation tunnel and temperature check with an infrared device.
- Improvement continuously through in-house & customer’s feedback.
- Adherence to all legal conditions.
- We are very careful while shifting from allergens.